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Our turnkey reflux extraction systems offer an end-to-end solution covering design, integration, installation, and commissioning for "plug-and-produce" operation. They boost extraction efficiency via optimized reflux technology, with PLC-controlled temperature, reflux rate, and solvent ratio ensuring consistent quality. Versatile for herbs, plants, and botanicals, these systems feature integrated automated workflows (extraction, filtration, solvent recovery) and meet GMP/FDA standards through sanitary design. Energy-saving with heat recovery and closed-loop solvent circulation, they also include safety protections for reliable long-term use.
Description
Introduction
①This series of containers has heating and heat preservation functions, and is manufactured, pressure tested and accepted in accordance with the "Technical Conditions for Steel Welded Containers".
②Volumes range from 100L to 7000L for your selection, and can also be designed and processed according to actual customer needs.
③The seal of the stirring shaft adopts imported sanitary mechanical seals and leak-proof devices, and the reducer is selected from German Flanders or SEW, and the stirring speed is 36-53 rpm. It can also be controlled by a variable frequency speed regulator.
④The interface adopts the universal ISO standard quick-release chuck type, and the inner tank uses imported 316L or 304.
Features
End-to-End Turnkey Solution
Provides full-cycle service from custom design, equipment integration, installation to commissioning, enabling "plug-and-produce" operation without additional coordination efforts.
Highly Efficient Reflux Extraction
Utilizes optimized reflux technology to enhance mass transfer between solvents and raw materials, significantly improving extraction yield of active ingredients while reducing processing time.
Precise Process Control
Equipped with advanced PLC control systems for accurate regulation of temperature, reflux rate, extraction duration, and solvent ratio, ensuring consistent product quality batch after batch.
Strong Material Versatility
Adaptable to various raw materials such as herbs, plants, and botanical extracts, with customizable parameters to match different material properties (e.g., hardness, moisture content).
Compliance with Strict Standards
Designed and manufactured in line with GMP, FDA, and other industry regulations, featuring sanitary-grade materials, smooth inner surfaces, and easy-clean structures to meet hygiene requirements.
Integrated & Automated Workflow
Seamlessly integrates extraction, filtration, and solvent recovery modules in a compact layout, with automated feeding, discharging, and cleaning functions to minimize manual intervention.
Energy & Cost Efficiency
Incorporates heat recovery systems and optimized heat transfer designs to reduce energy consumption; closed-loop solvent circulation also lowers solvent waste and operational costs.
Robust Safety & Reliability
Equipped with multiple safety protections (over-temperature alarm, pressure relief, leakage detection) and durable components, ensuring stable operation even in long-term continuous production.
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